Audi A4, S4

since 2000 of release

Repair and car operation



Audi A4, S4
+ Introduction
+ Governing bodies and receptions of safe operation
+ Current leaving and service
- Engine
   Specifications
   Removal and installation of the top cover of the engine / bottom protection of an impellent compartment/stretcher
   Compression check in engine cylinders, identification of leaks
   Engine check by means of the vacuum gage
   + 4-cylinder petrol engines
   + 6-and 8-cylinder petrol engines
   - 4-cylinder diesel engines
      General information
      Removal and installation of a gear belt, engines of 1.9 l (AVB, AWX, AVF)
      Natyazhitel of a belt with damping by a friction
      Removal and installation of a head of cylinders, diesel engines of 1.9 l (AVB, AWX, AVF)
      Removal and installation of a belt of a drive of auxiliary units
   + 6-cylinder diesel engines
   + System of greasing of the engine
+ Systems of cooling, heating and air conditioner
+ Power supply systems, release and decrease in toxicity of the fulfilled gases
+ Systems of electric equipment of the engine
+ Manual box of gear shifting
+ Automatic transmission
+ Coupling, power shafts and differential
+ Brake system
+ Suspension bracket and steering
+ Body
+ Onboard electric equipment


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Removal and installation of a gear belt, engines of 1.9 l (AVB, AWX, AVF)

The description belongs to a drive a gear belt with hydraulic damping of a tension roller. Its sign is existence of a damper (12). Instructions for a drive a gear belt with the tension roller having damping by a friction, are provided in the end of Head.

Zubchatoremyonny drive of GRM. Diesel engines of 1.9 l (AVB, AWX, AVF)

1 — the Cover of a gear belt top. For removal remove an air line to the forward panel. At installation accurately connect to the central cover of a gear belt
2 — the Gear belt
3 — the Nut, 20Нм + 45 °
4 — the Tension roller
5 — the Bolt, 100Нм
6 — the Bolt, 25Нм
7 — a camshaft Wheel. Mark situation
8 — the Nave with a gear wheel for the Hall sensor
9 — the Bolt, 10Нм. It is rolled on hermetic
10 — the Cover of a gear belt, back
11 — the Rubber plug. In the presence of damages replace
12 — the Damper of a natyazhitel of a belt
13 — the Directing roller
14 — the Pump of cooling liquid

15 — the Wheel of a gear belt of a cranked shaft. On an adjacent surface between a wheel of a gear belt and cranked shaft there should not be an oil. Installation is possible only in one situation
16 — the Bolt *, 120Нм + 90 °. Not to grease
17 — the Bolt, 15Нм
18 — the Bolt, 20Нм
19 — the Cover of a gear belt bottom
20 — the Wheel of a cranked shaft (a damper of krutilny fluctuations). Installation is possible only in one situation, openings are displaced
21 — the Bolt *, 10Нм + 90 °
22 — the Cover
23 — the Cover of a gear belt central. For removal remove the top cover of a gear belt and disconnect the device of a tension of a maple belt
*) Surely replace.

Removal

 PERFORMANCE ORDER

    Establish the forward panel in situation for service, address to the Section Installation of the forward panel in situation for maintenance.
    Take out the index of level of oil (1) of a directing pipe.
    Disconnect covers and unscrew nuts (arrow) lying under them. Remove the top cover of the engine. Remove a damper lying under it. Again insert against the stop the index of level of oil. Remove maple a belt, address to the Section Removal and installation of a belt of a drive of auxiliary units.
    Holding a fan pulley with the vyazkostny coupling by means of the tool 3212, unscrew it a face key on 8 mm (1) from the holder.
    Remove the fan with the vyazkostny coupling and put it in a fan casing. Remove the generator and take out the fan with the vyazkostny coupling from a casing, address to the Section Removal and generator installation.
    Turn out screws (1) and (2) and remove the device of a tension of a maple belt.
    Remove the top cover of a gear belt.
    Turn out screws (3) and uncover (2).
    Take aside the electromagnetic valve of adjustment of pressure of pressurization (1).
    Uncover at a pulley of a cranked shaft (a damper of krutilny fluctuations) and unscrew a pulley.

For an otvorachivaniye and fastening of a pulley hold it a cap key for the central bolt.

    Disconnect the central and bottom covers of a gear belt (an arrow on an accompanying illustration).

The cranked shaft is authorized to be turned only in the direction of rotation of the engine, i.e. clockwise. The cranked shaft by a key for the central bolt is turned.

    Turn a cranked shaft and establish it in position VMT of the first cylinder. Thus the interval between pads (1) on a rotor of the sensor of a camshaft should lie against marking «4Z» (2) on a back cover of a gear belt.

    On an accompanying illustration for descriptive reasons the wheel is shown without a gear belt.


    Fix a nave HAZET 2588-3 finger.

Instead of the specified finger it is possible to apply an opravka in diameter of 6 mm.

    Fix a pulley of a cranked shaft HAZET 2588-1 finger. For this purpose insert the special tool (a stopper of a cranked shaft) from an end face of a wheel of a gear belt into its gear wreath.

Labels on a cogwheel of a cranked shaft (2) and the fixing tool (1) should be opposite to each other. Thus the pin of the tool should enter into an opening of a sealing flange. If such tool available is not present, put on a sealing flange VMT label.

    Unscrew bolts of fastening (shooters) so that a wheel of a camshaft it was turned in oblong openings.
    Insert a face key against the stop into a six-sided opening of a tension roller and turn a tension roller counter-clockwise (the arrow direction on an accompanying illustration) so that the device of a tension could be fixed by a lock level of HAZET 2588-2.

The face key is inserted against the stop in order that it was not damaged at turn of a tension roller.

The tension element of a gear belt has oil damping and to press it follows evenly, without the appendix of considerable efforts.

    If the gear belt which was in work is established, note on it chalk or a felt-tip pen the rotation direction. Unscrew a nut of fastening of a tension roller.
    Turn out bolts (arrows on an accompanying illustration) the tension device of a gear belt and remove the tension device.
    Remove a gear belt.

Installation (adjustment of phases of a gazoraspredeleniye)

 PERFORMANCE ORDER

    Check, whether are fixed a camshaft by HAZET 2588-3 finger, and a cranked shaft HAZET 2588-1 stopper, and also whether the device of a tension of a gear belt is fixed by a lock plate of HAZET 2588-2.

Adjusting works with a gear belt are authorized to be made only on the cold engine.

At a provorachivaniye of a cranked shaft its stop is not allowed at position of any piston in VMT. Thus there is a danger of damage of valves and/or the bottoms of pistons. If necessary, unscrew a cranked shaft back on a corner 90 °.

    Screw bolts by hand.

The wheel of a camshaft should rotate and not overturn.

    Turn a camshaft wheel in its oblong openings against the stop. Put on a gear belt a camshaft wheel, a tension roller, a wheel of a cranked shaft and in the last turn on a wheel of the pump of cooling liquid. Establish the device of a tension of a gear belt.

Tension of a gear belt

 PERFORMANCE ORDER

    Turn the clown the HAZET 2587-1 tool counter-clockwise against the stop (And) so that it was possible to take out a lock plate of HAZET 2588-2.
    Turn slowly the tension device clockwise (overcoming resistance) so that between the tension lever and the case it was possible to insert easily a drill (2) diameter of 4.0 mm. Size and = 4.0 ± 1.0 mm.
    Holding a tension roller in this situation tighten a nut of a tension roller (1) moment 20Нм + 45 °.
    Tighten bolts (arrows on an illustration) fastenings of a wheel of a camshaft by the moment 25Нм.
    Take out a lock finger of HAZET 2588-3 and a stopper of a cranked shaft of HAZET 2588-1.

The cranked shaft is authorized to be rotated only in the direction of rotation of the engine.

    Turn a cranked shaft on 2 turns further clockwise so that it again stopped in position VMT of the first cylinder.
    Once again check the size "a" between the tension lever and the case of the tension device. Demanded value: and = 4.0 ± 1.0 mm. If the size "a" is not reached, tighten a tension roller in a way described below. Holding a tension roller the HAZET 2587-1 tool, unscrew a nut (1). After that on action of effort of the tension device release it so (shooter) to reach the size "a". Demanded value and = 4.0 ± 1.0 mm. Holding a tension roller in this situation, tighten a nut (1) moment 20Нм + 45 °.

Check of phases of a gazoraspredeleniye

 PERFORMANCE ORDER

    For monitoring procedure fix once again a wheel of a gear belt a stopper of a cranked shaft of HAZET 2588-1. Thus keep in mind the following:
    Labels on a wheel (2) and a stopper of a cranked shaft (1) should be opposite to each other. Thus the pin of a stopper of a cranked shaft (shooter) should enter into an opening of a sealing flange. The pin of a stopper of a cranked shaft at rotation should enter into an opening on a sealing flange (an arrow on an accompanying illustration). If the cranked shaft passed through a label of VMT of the first cylinder, unscrew a shaft on 90 ° back so that it again at rotation in the set direction stopped in position VMT of the first cylinder.

Adjustment by shaft rotation back for the purpose of installation of a stopper is not allowed.

    Check, whether the nave by means of a lock level of HAZET 2588-3 is fixed.
    The interval between pads (1) on a rotor of the sensor of a camshaft should lie against marking «4Z» (2) on a back cover of a gear belt.

If the nave is not fixed

 PERFORMANCE ORDER

    Unscrew bolts of fastening (shooters) of a wheel of a camshaft.
    Put on the central bolt of a camshaft a cap key and turn a nave so that the lock level of HAZET 2588-3 could enter.
    Tighten in this situation bolts of fastening (shooters) of a wheel of a camshaft the moment 25Нм.
    Clean a lock finger of HAZET 2588-3 and a stopper of a cranked shaft of HAZET 2588-1.

The cranked shaft is authorized to be turned only in the direction of rotation of the engine, i.e. clockwise.

    Turn a cranked shaft on 2 turnovers of the rotation direction, т.е clockwise so that the cranked shaft again rose in position VMT of the first cylinder. Repeat control of phases of a gazoraspredeleniye. Put the fan with the vyazkostny coupling in a casing. Establish into place the generator, thus for simplification of installation of the generator of the plug of lock bolts beat out a little back, address to the Section Removal and generator installation. Fix the fan with the vyazkostny coupling a new bolt the moment 45Нм. Establish maple a belt, address to the Section Removal and installation of a belt of a drive of auxiliary units. Establish into place the forward panel, address to the Section Installation of the forward panel in situation for maintenance.