Audi A4, S4

since 2000 of release

Repair and car operation



Audi A4, S4
+ Introduction
+ Governing bodies and receptions of safe operation
+ Current leaving and service
- Engine
   Specifications
   Removal and installation of the top cover of the engine / bottom protection of an impellent compartment/stretcher
   Compression check in engine cylinders, identification of leaks
   Engine check by means of the vacuum gage
   + 4-cylinder petrol engines
   + 6-and 8-cylinder petrol engines
   + 4-cylinder diesel engines
   + 6-cylinder diesel engines
   + System of greasing of the engine
+ Systems of cooling, heating and air conditioner
+ Power supply systems, release and decrease in toxicity of the fulfilled gases
+ Systems of electric equipment of the engine
+ Manual box of gear shifting
+ Automatic transmission
+ Coupling, power shafts and differential
+ Brake system
+ Suspension bracket and steering
+ Body
+ Onboard electric equipment


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Engine

Specifications

Separate characteristics are provided also in the text of Head and in case of obligation of their performance are allocated with a bold print.

Characteristic

Value

Petrol engines

Ryadnye 4-cylinder and V-shaped 6-cylinder, aluminum, with water cooling, the DOHC type (1.6 l of OHC), a belt drive of GRM, microprocessor management, a thermometric measuring instrument of weight of air and a turbokompressor on models 1.8Т

Diesel engines

Ryadnye 4-cylinder (OHC) and V-shaped 6-cylinder (DOHC) with water cooling, a belt drive of GRM and a turbokompressor

Engine designation//release Beginning

Characteristic

Value

1.6
ALZ//with 11/00
1.8T AVJ//with 11/00 on 07/02
1.8T BFB//with 07/02
1.8T -//with 11/02
2.0 ALT//with 11/00
2.0FSI AWA//with 07/02
2.4
BDV//with 09/01
3.0 ASN//with 11/00
S4 4.2 BBK//with 03/03
1.9TDI AVB//with 05/01
1.9TDI AWX, AVF//with 11/00
2.5TDI AYM, BCZ//with 08/01 on 07/02
2.5TDI BDG//with 07/02
2.5TDI AKE, BAU, BDH//with 11/00

Rated power, kW/h.p. (at rpm)

Characteristic

Value

ALZ 75/102 (((5600)
AVJ 110/150 (((5700)
BFB 120/163 (((5700)
140/190 (((5700)
ALT 96/130 (((5700)
AWA 110/150 (((6000)
BDV 125/170 (((6000)
ASN 162/220 (((6300)
BBK 253/344 (((7000)
AVB 74/100 (((4000)
AWX, AVF 96/130 (((4000)
AYM, BCZ 114/155 (((4000)
BDG 120/163 (((4000)
AKE, BAU, BDH 132/180 (((4000)

Nominal torque, Nanometer, at rpm

Characteristic

Value

ALZ 148/3600
AVJ 210/1750
BFB 225/1950
240/1950
ALT 195/3300
AWA 200/3250
BDV 230/3200
ASN 300/3200
BBK 410/3500
AVB 250/1900
AWX 285/1750
AVF 310/1900
AYM, BCZ 310/1500
BDG 310/1400
AKE, BAU, BDH 370/1500

Number and arrangement of cylinders/valves on cylinder/type

Characteristic

Value

1.6
4, ryadny / 2/OHC
1.8, 2.0 4, ryadny / 5/DOHC
2.0FSI 4, ryadny / 4/DOHC
2.4, 3.0 6, V-shaped/5/DOHC
S4 4.2 8, V-shaped/5/DOHC
1.9TDI 4, ryadny / 2/OHC
2.5TDI 6, V-shaped/4/DOHC

Operating procedure of cylinders

Characteristic

Value

The 4-cylinder 1-3-4-2
V6 1-4-3-6-2-5
V8 1-5-4-8-6-3-7-2

Working volume of cylinders, cm of 3/diameter cylinders x Course of pistons

Characteristic

Value

1.6
1596/81.0 x 77.4
1.8T 1781/81.0 x 86.4
2.0 1984/82.5 x 92.8
2.4
2393/81.0 x 77.4
3.0 2976/82.5 x 92.8
4.2
4163/84.5 x 92.8
1.9TDI 1896/79.5 x 95.5
2.5TDI 2496/78.3 x 86.4

Extent of compression

Characteristic

Value

1.6, 2.0
10.3
1.8T
9.3
2.0FSI
11.5
2.4, 3.0
10.5
S4 4.2
11.0
1.9TDI, 2.5TDI (AYM, BCZ, BDG, AKE)
18.5
2.5TDI (BAU, BDH)
19.5

Pressure of a compression

Characteristic

Value

1.6, 2.0 l

10.0 — 13.0

    wear limit

7.0

1.8 l

9.0 — 14.0

    wear limit

7.5

3.0, 4.2 l

10.0 — 14.0

    wear limit
9.0
1.9 TDI l 25.0 — 31.0
    wear limit
19.0
2.5 TDI l 24.0 — 33.0
    wear limit
24.0

Sensor switch of pressure of oil

Pressure of operation, atm/colour of the case

Characteristic

Value

Petrol engines

1.4±0.2/чёрный

Diesel engines of 1.9 l

0.7±0.15/коричневый

Diesel engines of 2.5 l

0.9±0.15/серый

Control values of pressure of oil, at 80°С

Characteristic

Value

L engines 1.6 and 2.0

2 atm. on turns х.х.
2.7-4.5 atm. on turns 2000 in mines

Engine of 1.8 l

1.3 atm. on turns х.х.
3.5-4.5 atm. on turns 2000 in mines

Engine of 3.0 l 1.8 atm. on turns х.х.
4.0 atm. on turns 2000 in mines
Engine of 4.2 l 2.0 atm. on turns х.х.
3.5 atm. on turns 3500 in mines
L TDI 1.9 and 2.5 engines 0.8 atm. on turns х.х.
2.0 atm. on turns 2000 in mines

Efforts of a tightening of carving connections, Nanometer

The moments of an inhaling of fixture are given also in the text of Head and on some иллюстрациях*.

*vydelenny in the text a bold print the moments of an inhaling are subject to exact observance; the efforts not allocated with a bold print are given only roughly.

Characteristic

Value

Bolts of fastening of a head of cylinders

L engine 1.6, 1.8, 2.0 and 3.0

1 reception
20
2 reception
40
3 reception
on a corner 90 °
4 reception
on a corner 90 °

Engine of 2.4 l

1 reception
40
2 reception
60
3 reception
on a corner 90 °
4 reception
on a corner 90 °

Engine of 4.2 l

1 reception
30
2 reception
60
3 reception
on a corner 90 °
4 reception
on a corner 90 °

Diesel engine of 1.9 l

1 reception
40
2 reception
60
3 reception
on a corner 90 °
4 reception
on a corner 90 °

Diesel engine of 2.5 l

1 reception
35
2 reception
60
3 reception
on a corner 90 °
4 reception
on a corner 90 °
Bolts of fastening of covers of radical bearings of a cranked shaft
L engines 1.6, 1.8, 2.0
65Нм +90 °
Engines of 2.4 l
    the horizontal
25
    the vertical
65Нм+90 °
Engines of 3.0 l
35Нм+90 °
Diesel engines of 1.9 l
65Нм+90 °
Diesel engines of 2.5 l
60Нм+90 °
Bolts of fastening of covers of shatunny bearings
30Нм +90 °
The oil pump to the block of cylinders
L engines 1.6, 1.8
15
Engines of 2.0 l
15Нм+90 °
Engines of 2.4 l
25
Engines of 3.0 l
35Нм+90 °
Diesel engines of 1.9 l
16
Diesel engines of 2.5 l
22
Bolts of the pallet of a case
L engines 1.6, 1.8, 2.0, 3.0
    М6
10
    М7
15
    М8
22
    М10
45
Engines of 2.4 l
10
Diesel engines
15
Masloslivny stopper of the pallet of a case
Engines of 1.6 l
50
L engines 1.8, 2.0, 2.4, 3.0
30
Diesel engines of 1.9 l
30
Diesel engines of 2.5 l
25
Sensor switch of pressure of oil
Petrol engines
25
Diesel engines
20
Flywheel (driving disk)
Bolt of 22.0/22.5 mm
60Нм+90 °
Bolt of 35/42/43 mm (two-mass flywheel)
60Нм+180 °
Pulley crankshaft/damper
L engines 1.6, 1.8, 2.0
90Нм+90 °
L engines 2.4, 3.0
200Нм+180 °
Diesel engines of 1.9 l
120Нм+90 °
Diesel engines of 2.5 l
200Нм+180 °
Coupling basket to a flywheel
25 (22 on front-wheel models with l engines 2.4, 3.0)
Cam-shaft asterisk

Engine of 1.6 l

100

L engines 1.8, 2.0

65

Engine of 2.4 l

55

Engine of 3.0 l

100
Diesel engines of 1.9 l
    Central bolt
100
    Lateral bolts
25
Diesel engines of 2.5 l
    Central bolt
75
    Lateral bolts
22
Bed of cam-shafts
L engines 1.6, 2.0
20
L engines 1.8, 2.4, 3.0
10
Diesel engines of 1.9 l
8Нм+90 °
Diesel engines of 2.5 l
15
Cover of cam-shafts
Petrol engines
10
Diesel engines of 1.9 l
9
Diesel engines of 2.5 l
10
The inlet pipeline to a head of cylinders
L engines 1.6, 2.0
20
L engines 1.8, 2.4, 3.0, 4.2
10
Diesel engines of 1.9 l
25
Diesel engines of 2.5 l
10
Final collector to a head of cylinders
Petrol engines
25
Diesel engines of 1.9 l
25
Diesel engines of 2.5 l
22
Reception pipe to a collector
L engines 1.6, 1.8, 2.0
40
L engines 2.4, 3.0
25
Diesel engines
21
Water pump
L engines 1.6, 1.8, 2.0, 3.0
15
Engines of 2.4 l
10
Diesel engines of 2.5 l
10
The fuel distributive highway to the inlet pipeline
10
Nozzle clip
Diesel engines of 1.9 l
12Нм+270 °
Diesel engines of 2.5 l
30
Cap nut of the pipeline of a nozzle
30
TNVD gear wheel
Diesel engines of 2.5 l
22
Sensor switch of pressure of oil
L engines 1.6, 1.8, 2.4, 3.0
25
Engines of 2.0 l
20
Diesel engines of 2.5 l
25
Sensor of provision of a cam-shaft
Engine of 1.6 l
13
Lambda probe
L engines 1.6, 1.8, 2.0, 3.0
50
Engines of 2.4 l
55
Detonation sensor
Petrol engines
20
Oil filter
Diesel engines of 2.5 l
25

In addition

Characteristic

Value

Engine of 1.8 l

Support of the inlet pipeline to the inlet pipeline and the holder

20

Turbokompressor to a final collector. Bolts surely replace. Grease a carving and basic surfaces of heads of bolts with high-temperature paste, for example, AUDI G 052 112 A3.

35

The holder of a turbokompressor to the block of cylinders

25

The holder of a turbokompressor to a turbokompressor

30

Collars of hoses of air lines 3.5
Engine of 3.0 l
Pipe of cooling liquid back to a head of cylinders 10
The combined valve to a head of cylinders 10
Cover of a gear belt back to a head of cylinders and also to the block of cylinders 10 (replace)
The holder of a directing roller to a head of cylinders 10 (replace)
Pipe of cooling liquid a lobby to a head of cylinders
    М6
10
    М8
23
The pipeline of a high pressure of the power steering to the pump 47
The pipeline of a high pressure of the power steering to a head of cylinders 10
The pipeline of a high pressure of the power steering to a pipe of cooling liquid back 20
Engine of 4.2 l
Natyazhitel of a chain to a head of cylinders 5Нм + 90 °
Cover of a head of cylinders (sequence: the central bolt, 2 bolts from an end face, the remained 12 bolts cross-wise from within outside) 10
Supply of fuel to the fuel distributive highway 25
Diesel engine of 1.9 l
The Hall sensor to a head of cylinders (with a taking compound) 10
Nave to a camshaft 100
The pipeline of supply of oil to the holder of the oil filter 25
The pipeline of return of oil to a turbokompressor (bolts, a class of durability 10.9) 15

The top pipe of cooling liquid to an eye

20

Bolts of wheels

120